Materials & Industries
As specialists in the design, manufacture, and commissioning of pulverizing systems for fine and semi-fine grinding, Bradley Pulverizer has equipment operating across six continents in a variety of industries and applications.
Producers of ores, coal, clays, cement, fertilizers and many other minerals rely on Bradley mills for uninterrupted heavy tonnage production of materials which meet the most demanding specifications for particle size distribution.
Since 1886, Bradley pendulum roller mills have been recognized as the best in class pulverizing solution for the mineral processing industry. Our mill systems range in output from 1 to 150 tons per hour with adjustable and uniform particle sizes from 50% passing 150 microns to 100% passing 30 microns – all in a single pass. Our experienced engineers can design a custom mill system solution configured to meet your specific application needs.
| Featured Application: Fertilizer |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Phosphate rock for phosphoric acid |
Traditional Dihydrate process Modern Hemihydrate process |
60% passing 150 micron 2mm |
Airswept Mill |
| Phosphate rock for superphosphates | Sedimantary rocks | 90% passing 150 micron typical – may also be expressed as 80-85 pssing 75 micron for some appliactions |
Airswept Mill |
| Phosphate rock for superphosphates | Igneous Rocks | 90% passing 53 micron typical | Airswept Mill |
| Phosphate rock for direct application as fertilizer | Use reactive rock like Gafsa and acid soils | 90% passing 53 micron | Airswept Mill |
| Limestone for C.A.N. fertilizer (calcium – ammonium – nitrate) | 90% passing 40 microns | Airswept Mill | |
| Limestone for direct application to soil | Used to reduce soil acidity | 50% passing 150 micron | Screen Mill |
| Featured Application: Limestone and Dolomite Quarries |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Agricultural Limestone | Direct soil application to reduce acidity | 50% passing 150 micron | Screen Mill |
| Filler for mastic asphalt | Mastic blocks for flexiable sealing joints in roads and bridges | 50% passing 75 micron | Screen Mill |
| Mine dust | Prevents dust explosions in coal mines. Sone can be waterproofed, by adding checmicals to mill | 70% passing 63 micron | Airswept Mill |
| Filler for asphalt | For coated roadstone | 85% passing 75 micron | Airswept Mill |
| Fillers for rubber and plastic | Example – carpet backing | 90-95% passing 75 micron | Airswept Mill |
| Limestone powder for steel and iron works | Usually used in sinter plant for pellet production | 85% passing 75 micron | Airswept Mill |
| Unburnt cores from limekiln | 50% passing 150 micron | Screen Mill | |
| Quiklime from limekiln | Used to make lime/sand bricks | 90% passing 90 micron | Airswept Mill |
| Coarse sorbent | For Sox removal in FBC Boilers | 70% passing 300 micron / 15% passing 45 micron | Airswept Mill |
| Fine sorbent | For Sox removal in flue gas catalysed boilers | 90% passing 90 micron | Airswept Mill |
| Limestone for C.A.N. fertilizer (calcium – ammonium – nitrate) | Used to reduce soil acidity | 90% passing 40 microns | Airswept Mill |
| White pigment | For paint manufacturing | 100% passing 44microns | Airswept Mill |
| Limestone for oil well drilling mud | Need to dry in mill | 97% passing 75 microns | Airswept Mill |
| Featured Application: Mining Industries |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Gold Ore | Aid in recovery of fine metals and minerals | Fineness varies | Screen Mill |
| Diamond Ore | Aid in recovery of fine metals and minerals | Fineness varies | Screen Mill |
| Copper Ore | Aid in recovery of fine metals and minerals | Fineness varies | Screen Mill |
| Zinc Ore | Aid in recovery of fine metals and minerals | Fineness varies | Screen Mill |
| Chrome Ore | For use in metal processing | Fineness varies | Screen Mill |
| Manganese Ore | For use in metal processing | Fineness varies | Screen Mill |
| Coal | For pulverized fuel | 80-85% passing 75 micron | Airswept Mill |
| Limestone or Shale |
For coal mines dust production Stone can be water-proofed by adding chemicals to the Mill |
70% passing 63 micron | Airswept Mill |
| Featured Application: Paint Manufacturing |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Titanium Dioxide | For making white paint | 99.99% passing 53 micron pre grind for micronising | Airswept Mill |
| Plumbago, Zinc Oxide, Burnt Lime, Calcium Carbonate | White pigments for paints | Usually as 4.1 – Fineness varies | Airswept Mill |
| Metal oxides – Iron Oxide, Cobalt Ore, etc. | For paint color | 4.1 | Airswept Mill |
| Featured Application: Cement Industry |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Cement raw materials | Usually need to dry in mill | 80-85% passing 75 micron | Airswept Mill |
| Pre-grinding cement raw materials | For feed to ball or rod mill to raise output of existing plants | 50% passing 75 micron | Screen Mill |
| Finish grinding of cement clinker |
Ordinary Portland cement (O.P.C.) Rapid hardening cement (R.H.C.) |
80-85% passing 75 micron 90-95% passing 75 micron |
Airswept Mill |
| Pre-grinding of cement clinker | For feed to ball or rod mill to raise output of existing plants | 40-50% passing 74micron | Screen Mill |
| Coal | For process heating | 85% passing 75 micron | Airswept Mill |
| Fly Ash | Pozzolans | 70-95% passing 45 micron | Airswept Mill |
| Featured Application: Oil Industry |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Barytes | For drilling mud, usually need to dry in Mill | 97% passing 75 micron | Airswept Mill |
| Bentonites | For drilling mud, usually need to dry in Mill | 92% passing 75 micron | Screen Mill/Airswept Mill |
| Petroleum Coke | 85% passing 75 micron | Airswept Mill | |
| Limestone | For drilling mud, usually need to dry in Mill | 97% passing 75 microns | Airswept Mill |
| Featured Application: Marble Quarrying and Processing |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Marble | For facing ceramic tiles | All passing 2 mm | Screen Mill |
| Marble waste | For filler | 80-90% passing 75 micron | Airswept Mill |
| Featured Application: Glass and Ceramics Industries |  |
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| Material | Application | Outcomes | Bradley Equipment |
| Borate minerals – Colemanite, Ulexite, etc. | For borosilicate glass production and fiberglass production | 99% passing 250 micron | Airswept Mill |
| Limestone (pure) | 95% passing 2.4mm | Screen Mill | |
| Chamote, Magnesite, etc. | For ceramics | Fineness varies | Airswept Mill |
| Kaolin (china clay) | For pottery manufacturing | Fineness varies | Airswept Mill |
| Marble | For facing ceramic tiles | All passing 2mm | Screen Mill |
| Featured Application: Miscellaneous | |||
| Material | Application | Outcomes | Bradley Equipment |
| Gypsum | For wallboard, etc. | 95% through 150 micron | Airswept Mill |
| Anhydrite | For chemical industry | 80% through 150 micron | Airswept Mill |
| Activated Carbon | For chemical industry | 60-95% passing 75 micron | Airswept Mill |
| Sulphur | For pesticides and fungicides | 99% passing 45 micron | Airswept Mill |
| Talc | For commerce and industry | 99% passing 45 micron | Airswept Mill |
| Fluorspar | For chemical industry | Finesness varies | Airswept Mill |
